Every batch of Ultra Premium E-Liquid is made with the finest American-made ingredients and great care at our lab facility in Miami. Staffed by highly trained individuals using FDA compliant production and bottling equipment.
Bottle preparation is where a technician fills an accumulation table with LDPE bottles that are made in the USA to very high standards.
We use a Stainless Steel Type 304 food grade pump to dispense our hand crafted liquids in bottles at a max rate of 8,000 per day.
Streaming tips are installed in the mouth of the bottle, and a cap is added. This station is supervised to make sure every bottle has all of its essential components.
Caps are then tightened by this machine. Each cap is screwed down using a variety of spindles, gears and clutches all working together to provide the same tension on each cap so they don't come loose in the supply chain.
We then apply an ink jet coded label. Flavor and strength are printed directly on the label which can be changed on the fly depending on the flavor and strength being produced.
The next step is adding an expiration date to the neck of the bottle with another high speed ink jet coder. Since we don't use any dairy or perishable ingredients, the typical best by date is one year from bottling.
One of the last steps on the line is adding a perforated seal which protects the bottle from being tampered with throughout the supply chain. Each bottle enters a heat tunnel after application for final shrinking.
Our production line is manned by a four person team who oversees our eight station automated production line. Hair nets, masks, gloves, booties and lab coats are worn at every step from formulation to bottling. Safety is #1 at Vapor Shark Labs.